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LUBExpert 超音波潤滑專家

簡介

LUBExpert

  • 軸承數據庫: LUBExpert維護您所有資產的數據庫,包括軸承類型和尺寸。
  • 自動化: LUBExpert自動計算潤滑泵之間的穩定時間。
  • 引導和自選模式:LUBExpert提供兩種潤滑軸承的方式: “自選”和“指導”。 無論您對程式熟悉還是剛開始,LUBExpert都能幫助您正確潤滑軸承。
  • 潤滑劑建議: LUBExpert提醒您為日常潤滑任務提供正確的潤滑劑類型和數量。
  • 工作提醒: LUBExpert會提醒您今天哪些軸承需要潤滑。保持潤滑程式的秩序和紀律。
  • 系統訊息:LUBExpert使用訊息來記錄文檔並建議您的團隊有什麼工作和資產被跳過。

我要諮詢

潤滑不良是軸承故障的主要原因
許多需潤滑產品常要在日程計畫外進行額外潤滑,這就導致了軸承重複潤滑,這將無法體現它們的工程價值。
LUBExpert潤滑專家告訴我們何時該潤滑及何時該停止潤滑

軸承潤滑可以減少摩擦,較少的摩擦意味著更長的使用壽命,LUBExpert會提醒您摩擦升高的時間,在您重新潤滑的時候提醒您,防止重複潤滑。

  • 軸承數據庫: LUBExpert維護您所有資產的數據庫,包括軸承類型和尺寸。
  • 自動化: LUBExpert自動計算潤滑泵之間的穩定時間。
  • 引導和自選模式:LUBExpert提供兩種潤滑軸承的方式: “自選”和“指導”。 無論您對程式熟悉還是剛開始,LUBExpert都能幫助您正確潤滑軸承。
  • 潤滑劑建議: LUBExpert提醒您為日常潤滑任務提供正確的潤滑劑類型和數量。
  • 工作提醒: LUBExpert會提醒您今天哪些軸承需要潤滑。保持潤滑程式的秩序和紀律。
  • 系統訊息:LUBExpert使用訊息來記錄文檔並建議您的團隊有什麼工作和資產被跳過。


正確的潤滑劑
不同的應用需要不同的潤滑劑。LUBExpert助手可以幫助您選擇正確的潤滑劑,並提醒您軸承的最大用量。


正確的位置
若同時需要管理多個資產設備,您如何確定自己執行的是正確的軸承潤滑? LUBExpert的助手使用UAS的樹狀結構導航協助您管理整個工廠。


正確的間隔
無論您是基於例行的潤滑還是條件的潤滑,LUBExpert和Ultranalysis Suite都會在軸承需要潤滑時提醒您。 由SDT的進化四態指標觸發的警報可確保設備皆按時潤滑。


正確的劑量
潤滑過多和潤滑不足是最常見與潤滑有關的故障的原因。 LUBExpert助手會連續計算兩次潤滑之間的摩擦數值,建議您添加更潤滑劑或者在達到最佳摩擦狀態時停止繼續潤滑。


正確的指標
LUBExpert對監控潤滑軸承的任務充滿信心。 助手會指導您順利完成任務,並依執行結果得出良好、不良或可疑的結論。 活動被記錄在UAS Suite數據管理軟件中,該軟體顯示潤滑前後的差異、每個點添加的潤滑劑數量以及部門或工廠消耗的潤滑劑總量。

功  能

多功能超音波探測儀

顯  示

高解析度、帶背光LCD,128×64圖元

鍵  盤

12個功能鍵

內置感測器

超音波感測器、紅外線溫度感測器

外置感測器

通過特定的連接器(LEMO7針式連接器)

資料記錄

LUBExpert 與資料庫軟體UAS配合使用。測量超過10000個靜態資料測量節點,動態測量(記錄波形):13分鐘。

通    訊

資料可下載至電腦並用UAS軟體分析

電    源

電池充電:4.8V 4400 mAh鎳氫電池。使用時間:8個小時(使用背光會減少時間)。標準容量:4.4Ah。壽命:500-1000次充電/放電。保護:短路、反接或溫度保護

自動關機

預設時間自動關機

工作溫度

-15℃到+60℃

外  殼

軋製鋁材,橡皮保護套

尺  寸

226 x 40 x 90 mm(L x H x W)

重  量

約830克(含電池和皮套)

Poor greasing practices are a leading cause of bearing failure. Less than 40% of bearings will last long enough to deliver their engineered value and over or under lubrication is most often to blame.
Many lube departments re-grease on a wasteful calendar-based schedule. This leads to over and under greased bearings that fail to deliver their engineered value.
Grease reduces friction in bearings. Less friction means longer life. LUBExpert alerts you when friction levels increase, guides you during re-lubrication, and prevents over and under lubrication.
LUBExpert is an ultrasound solution that helps you Grease Bearings Right. Use the right lubricant at the right location using the right intervals and the right quantities while receiving the right indication of a task well done including bearing status.
The LUBExpert is a complete ultrasound solution to manage your acoustic lubrication program and ensure you GREASE BEARINGS RIGHT

  • Bearing Database:LUBExpert maintains a database of all your assets including bearing type and dimensions.
  • Automation:LUBExpert removes the guesswork by automatically calculating the stabilization time between grease pumps.
  • Guided & Free Modes:LUBExpert offers two modes to grease bearings right; “free” and “guided”. Whether your program is mature, or just getting started LUBExpert helps you grease bearings right.
  • Shopping List:LUBExpert reminds you to bring the right grease type and the right quantity for the days lube tasks.
  • Work Orders:LUBExpert reminds you which bearings need grease today. Restore order and discipline to your lubrication program.
  • System Messaging:LUBExpert uses messaging to document and advise your team whay and asset was skipped.


The RIGHT LUBRICANT
Different applications require different lubricants. Which one is the right one? LUBExpert’s onboard assistant helps you select the correct grease and reminds you of the bearing’s maximum capacity.


The RIGHT LOCATION
With potentially thousands of assets to manage, how can you be sure you’re greasing the right bearings? LUBExpert’s onboard assistant guides you through your plant using UAS’s tree structured navigation.


The RIGHT INTERVAL
Whether you lubricate on a calendar-based or condition-based schedule, LUBExpert and Ultranalysis Suite alert you when bearings are due for relubrication. Alarms triggered by SDT’s evolutionary FOUR CONDITION INDICATORS make sure the “squeaky wheel” gets the grease on time.


The RIGHT QUANTITY
Over and under lubrication are to blame for most lubrication related failures. LUBExpert’s onboard assistant continuously calculates friction levels between half shots of grease advising you to add more – or stop when optimal friction levels are reached.


The RIGHT INDICATORS
LUBExpert delivers confidence to the task of re-greasing bearings. The onboard assistant guides you smoothly through the task and concludes with a GOOD, BAD, or SUSPECT result. Activities are tied back into UAS Suite data management software where logical reports illustrate before and after, quantity of grease added per point, and total grease consumed by department or plant.

Operable with SDT LUBEsense1 Temperature measurement Measuring range: -70 to +380°C / -94 to +716°F
Accuracy 0 to 50°C / 32 to 122°F ± 0.5 °C / ± 32.9 °F(/br)
Field of view (attenuation of 50%): 10°/
Memory capacity/td> Linux Data collector Memory capacity: More than 10,000 data distributed over more
than 10,000 measurement locations.
CPU ARM9 @ 400MHz Display Graphic backlighted LCD (128 x 64)
Internal memory DDR2, 256 Mb Housing Extruded aluminum, shock proof rubber protections
Data memory 256 Mb Dimensions 226 x 90 x 40 mm / 8.90 x 3.54 x 1.57 in (L x W x H)
Signal processing Dynamic range: 109 dB, Resolution: 16 bits, Sampling rate: 256 kHz Weight 830 g / 29.3 oz, including battery
Ultrasound measurement Measuring range: -15 to 120 dBµV (reference 0 dB = 1 µV)
Resolution: 0.1 dBµVSNR: -6dBBandwidth: 36.1 to 40.4 kHz
Battery Rechargeable NiMH battery. Capacity 4.4Ah. 8h Autonomy ( without backlight)